天津宜控

流水线制造Assembly Line Manufacturing

自动化生产线

日期:2012/2/9 人气:1189
为天津吉田有限公司设计和制造的KATE产品自动化生产线,提高产品质量,控制一致性,防止人为因素对批次产品的影响。
KATE product automation production line designed and manufactured for Tianjin Yoshida Co., Ltd., improves product quality, controls consistency, and prevents the impact of human factors on batch products.
同时将人从简单重复的工作中解放出来,从事技术含量更高的工作。提高了生产效率,降低工厂的人工成本。
 At the same time, liberate people from simple and repetitive work and engage in a more skilled job. The production efficiency is improved and the labor cost is reduced.

KATE生产线有2台东芝EC230S注塑机,分别生产底和盖。生产线将2种配件进行剪浇道,烫印,涂油,盒盖,拉力测试,表面检验,不良品剔除,然后封装。  
The KATE production line has 2 Toshiba EC230S injection molding machines, each producing bottom and cover. The production line will carry out 2 kinds of accessories: cutting runner, hot stamping, oiling, box cover, tensile testing, surface inspection, defective product removal, and then packaging.
控制系统采用Keyence公司的KV5500 PLC控制器和触摸屏进行操作。传动机构采用SMC电缸和松下伺服,全以太网通讯。
The control system is operated by Keyence KV5500 PLC controller and touch screen. The transmission mechanism adopts SMC electric cylinder and Panasonic servo, and full Ethernet communication.
 
       
 

 

            设计画面                                                     控制系统                                                  生产实景                                                生产线全景

 

 

 
 
 
上位使用力控监控组态软件 ForceControl V7.0。
Upper  configuration software use ForceControl V7.0.
视觉系统采用Keyence的CV-170A控制器和CV-H500M的CCD相机。
The vision system uses Keyence's CV-170A controller and CV-H500M's CCD camera.

 

 

  

 

 

检查缺陷包括:划伤,麻坑,白斑,漏印,logo位置,边缘锯齿等外观不良。

Inspection defects include scratches, pit holes, leukoplakia, leakage, logo position, edge saw teeth and other poor appearance.

在尺寸类似范围内,换型简单,快速参数调整。
 

 

n a similar size range, the replacement is simple and quick parameter adjustment.

 

 

 
 

 

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